High Speed Automatic Mold Adjustment Box Forming Machine

JX-420ZDB

JX-650ZDB

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Automatic Rigid Box Forming Machine(For Automatic Production Line)

Min finished product size

100*70*18mm

Max finished product size

600*500*150mm

Speed

15-25 pcs/min

The Automatic Cosmetics Rigid Box Forming Machine uses a sensing arm for precise control, improving speed, accuracy, and overall production efficiency.

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Automatic Rigid Box Forming Machine(For Automatic Production Line)

The automatic sensing arm can precisely control the operation process, achieve fast and accurate operation, reduce waiting and idle time in the production process, and significantly improve the production line's capacity. In addition, they can complete a large number of repetitive tasks within a specified time frame

Parameter List

Model	JX-420ZDB	JX-650ZDB
Max finished product size	500400120mm	600500150mm
Min finished product size	1007018mm	1007018mm
Speed	15-25 pcs/min	15-25 pcs/min
Pressure	≥0.6Mpa	≥0.6Mpa
Power	4.5kw/three-phase 380V	4.5kw/three-phase 380V
Dimensions	126017002000mm	155018002100mm
Wooden crate size	136018002100mm	165019002200mm
Weight	960kg	1100kg
CBM	4.5	4.5
Short models are equipped with a water line height	780-870mm	780-870mm
High end models are equipped with a water line height	1050-1100mm	1050-1100mm

Highlights

PLC is made of sturdy and durable components that can operate reliably in harsh environments. They have strong resistance to electrical noise, voltage fluctuations, and temperature changes.

Convenient programming: PLCs are programmed using ladder logic language, which is similar to electrical drawings and allows programmers to easily understand and modify control logic. In addition, many PLC manufacturers offer intuitive programming software that simplifies the development process.

Strong adaptability: PLC can be easily reprogrammed to meet constantly changing control requirements. They can handle a wide range of input and output signal types, and through modular design, functional modules 1 can be added or removed as needed.

High cost-effectiveness: PLC has been highly standardized and mass-produced, thereby reducing costs. They are easy to install and maintain, reducing downtime and maintenance costs.

Space saving: PLCs adopt a compact design, which takes up less space compared to other control systems. This is particularly valuable for applications with limited space.

Easy to maintain: The PLC control system is easy to design, install, debug, and maintain, with a small maintenance workload of 34.

Powerful features: Modern PLCs provide advanced control functions such as motion control, process control, and data acquisition, meeting industry standards.

The application of programmable control systems in different industries:Methods to improve the reliability of programmable control systems:

A well-designed fault alarm system: In the design of the automatic control system, a 3-level fault display system is designed to promptly detect problems and prompt operators to troubleshoot as soon as possible.

Use high-quality power supplies and input/output devices: Ensure that the power supply voltage level, frequency, and ripple factor meet the requirements, and choose high-quality input/output devices such as proximity switches, contactors, etc

Robotic arms can significantly improve work efficiency, reduce the number of manual operations and workload. Realize full automation.

The basic unit circuit structure of digital circuits is simple, allowing for significant component dispersion and facilitating large-scale integration

Servo motors have advantages such as high precision, fast response, strong stability, multifunctionality, and energy saving and environmental protection during the bubble pressing process, making them suitable for bubble pressing processes that require high precision and stability.

Main Accessories

Servo motor: XINJE (China)

Motion Control PLC: XINJE (China)

7-inch touch screen: XINJE (China)

Cylinder components: Air TAC (Taiwan)

Guide rail: Air TAC (Taiwan)

Screw rod: Egus (Germany)

Travel limit switch: Schneider (France)

Button switch: Schneider (France)

Plastic bearings: Egus (Germany)

Bearing: Harbin (China)

Precision Pressure Regulating Valve: SMC (Japan)

Digital pressure gauge: SMC (Japan)

Debugging Process

Connect the single-phase 220V power supply, connect the air source, and check if the four pointers of the recessed cylinder are working properly. Click the 'Reset' button to check if the device is functioning properly.

Switch to debugging mode, replace the mold, and adjust the machine position.

Log in to the manual page, click on "Mold opening servo" or "Mold opening assistance descent", level the bottom and middle of the upper mold, then switch to the "Settings page", long press "Upper mold" to set the position.

Log in to the manual page, click on "Spindle Servo Downward" to lower the spindle servo to the position of the impact angle cylinder, click on "Impact Angle Cylinder" to start the impact angle flat brush, adjust the bottom of the flat brush to a position 5-8mm higher than the bottom of the inner box, log in to the settings page, and long press "Impact Angle" to set the position.