JX-420ZDB

JX-650ZDB

Automatic Rigid Box Forming Machine(For Automatic Production Line)

The Automatic Cosmetics Rigid Box Forming Machine uses a sensing arm for precise control, improving speed, accuracy, and overall production efficiency.

Min finished product size

100*70*18mm

Max finished product size

600*500*150mm

Speed

≤26 pcs/min

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Product Description

The automatic sensing arm can precisely control the operation process, achieve fast and accurate operation, reduce waiting and idle time in the production process, and significantly improve the production line's capacity. In addition, they can complete a large number of repetitive tasks within a specified time frame

Parameter List
Model JX-420ZDB JX-650ZDB
Max box size (L×W×H) 500×400×120mm 600×500×120mm
Min box size (L×W×H) 100×70×18mm 100×70×18mm
Speed ≤26 pcs/min ≤26 pcs/min
Overall power 11.3kw/3-phase 380V 11.3kw/3-phase 380V
Air supply 0.6Mpa 0.6Mpa
Weight 960kg 1100kg
Dimension (L×W×H) 1720×1280×2000mm 1550×1800×2100mm
Wooden crate size L1900W1360H2100 L1650W1900H2200
Applicable conveyor height 800-900mm 800-900mm
Highlights

PLC is made of sturdy and durable components that can operate reliably in harsh environments. They have strong resistance to electrical noise, voltage fluctuations, and temperature changes.

Convenient programming: PLCs are programmed using ladder logic language, which is similar to electrical drawings and allows programmers to easily understand and modify control logic. In addition, many PLC manufacturers offer intuitive programming software that simplifies the development process.

Strong adaptability: PLC can be easily reprogrammed to meet constantly changing control requirements. They can handle a wide range of input and output signal types, and through modular design, functional modules 1 can be added or removed as needed.

High cost-effectiveness: PLC has been highly standardized and mass-produced, thereby reducing costs. They are easy to install and maintain, reducing downtime and maintenance costs.

Space saving: PLCs adopt a compact design, which takes up less space compared to other control systems. This is particularly valuable for applications with limited space.

Easy to maintain: The PLC control system is easy to design, install, debug, and maintain, with a small maintenance workload of 34.

Powerful features: Modern PLCs provide advanced control functions such as motion control, process control, and data acquisition, meeting industry standards.

The application of programmable control systems in different industries:Methods to improve the reliability of programmable control systems:

A well-designed fault alarm system: In the design of the automatic control system, a 3-level fault display system is designed to promptly detect problems and prompt operators to troubleshoot as soon as possible.

Use high-quality power supplies and input/output devices: Ensure that the power supply voltage level, frequency, and ripple factor meet the requirements, and choose high-quality input/output devices such as proximity switches, contactors, etc
Robotic arms can significantly improve work efficiency, reduce the number of manual operations and workload. Realize full automation.
The basic unit circuit structure of digital circuits is simple, allowing for significant component dispersion and facilitating large-scale integration
Servo motors have advantages such as high precision, fast response, strong stability, multifunctionality, and energy saving and environmental protection during the bubble pressing process, making them suitable for bubble pressing processes that require high precision and stability.
Main Accessories

Servo motor: XINJE (China)

Motion Control PLC: XINJE (China)

7-inch touch screen: XINJE (China)

Cylinder components: Air TAC (Taiwan, China)

Guide rail: Air TAC (Taiwan, China)

Screw rod: Egus (Germany)

Travel limit switch: Schneider (France)

Button switch: Schneider (France)

Plastic bearings: Egus (Germany)

Bearing: Harbin (China)

Precision Pressure Regulating Valve: SMC (Japan)

Digital pressure gauge: SMC (Japan)

Debugging Process
1
Connect the single-phase 220V power supply, connect the air source, and check if the four pointers of the recessed cylinder are working properly. Click the 'Reset' button to check if the device is functioning properly.
2
Switch to debugging mode, replace the mold, and adjust the machine position.
3
Log in to the manual page, click on "Mold opening servo" or "Mold opening assistance descent", level the bottom and middle of the upper mold, then switch to the "Settings page", long press "Upper mold" to set the position.
4
Log in to the manual page, click on "Spindle Servo Downward" to lower the spindle servo to the position of the impact angle cylinder, click on "Impact Angle Cylinder" to start the impact angle flat brush, adjust the bottom of the flat brush to a position 5-8mm higher than the bottom of the inner box, log in to the settings page, and long press "Impact Angle" to set the position.
5
Log in to the manual page, click "Spindle servo descending", and the spindle servo descends to the foam plate position.
Precision Automation for Superior Rigid Boxes
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